Make Your Own Treadle Lathe

make your own treadle latheIn the last twenty years or so since I built this foot-powered treadle lathe, I have received many requests for drawings or plans.

The lathe has been used as part of our traditional woodworking demonstrations and it never fails to draw a crowd. Of course, the reason the lathe exists is because I felt a need for it as a tool.

Some of the main considerations when designing the lathe were:

  • Human powered — our solar energy system was pretty small at the time
  • Size — it had to be less than 42″ tall to fit into our old truck
  • Compact — since it would sit in our small shop all the time, a small footprint was essential
  • Portable — as in not too cumbersome or heavy
  • Functional — it had to perform the basic duties of a light-duty lathe
  • Adaptable — I had in mind several untraditional uses for the tool, like sanding”

Find the manual here.

More do-it-yourself projects.

How to make everything ourselves: open modular hardware.

The Concrete Lathe Project

concrete lathe

“Metalworking lathes are necessary to the production of almost everything but are very expensive. In 1915, special lathes made from concrete were developed to quickly and cheaply produce millions of cannon shells needed for World War I.

Lucien Yeomans, the inventor, won the nation’s highest engineering award for it but sadly the technique was almost forgotten after the war. We re-discovered it as a way to quickly make inexpensive but accurate machine tools for use in developing countries and in trade schools and shops everywhere.”

Pat Delany developed a metalworking lathe design that uses concrete parts cast in wooden molds to achieve high precision at a rock-bottom price of $150. Find the detailed building plans at Make Projects. Also check out Pat Delany’s low-cost DIY machine tools (such as a hand-powered drill and a treadle-powered generator), all built from recycled parts.

Open Source Energy Production: The Solar Fire P90

solar fire p90

Solar Fire is currently testing a larger version of its low-tech solar concentrator; the Solar Fire P90. Just like its smaller predecessor the Solar Fire P32 (which we covered before), the machine can produce heat, electricity and direct mechanical energy, making it suitable to manufacture almost anything on your roof or in the garden.

The Solar Fire P90 delivers up to 5 kW of electricity and 40 kW of thermal energy, is built using simple, abundant and non-toxic materials, and requires no foundation in the ground. The frame size is 11.5 x 11.5 metres and the machine requires an area of 16 x 16 metres for revolving.

Tracking is done by hand using a simple but ingenious system — one person can operate up to five of these solar concentrators at the same time. The Solar Fire P90 is an open source design, but it can also be bought for about $ 12,000, excluding transport costs.

A video of the tests can be found here. For more information on the workings and applications of these kinds of machines, see the article “The bright future of solar thermal powered factories“.

Picture: Solar Fire.

Traditional Repair Techniques: The Japanese Art of Kintsugi

Traditional Repair Techniques The Japanese Art of Kintsugi

The Japanese art of Kintsugi, which means ‘golden joinery’ or ‘to patch with gold’, is all about turning ugly breaks into beautiful fixes. Most repairs hide themselves – the goal is usually to make something as good as new. Kintsugi proposes that repair can make things better than new.

Kintsugi is a technique of repairing broken porcelain, earthenware pottery and glass with resins and lacquers that come from trees. It dates from the 15th century. The kintsugi artist carefully repairs the broken vessel with a sticky resin that hardens as it dries. The resin can then be sanded and buffed until the crack is almost imperceptible to the touch. After that, the artist takes a lacquer that has been combined with real gold and covers the crack.

Check it out: 1 / 2 / 3 / 4 / 5. The first link mentions a couple of DIY-kits using cheaper binding materials.

Solar Cookers That Work At Night

solar cookers that work at night

The solar cooker only works for a few hours in the middle of a sunny day, but not at night or in the mornings when people actually want to cook. Working better means working at night. Climate Healers, an international development technology organization, issued a design challenge last year after their traditional solar cookers failed to catch on in mountain villages in Rajasthan, India.

The challenge was to design a low cost stored energy solar cook stove that could store solar energy without requiring manual interventions from the user. The energy should be stored for at least an 18 hour period and should then be delivered at the users’ control to cook their traditional meals at the times that they choose, which may not necessarily be when the sun is out. People should be able to cook indoors, sitting down. The stove top temperature should be about 200ºC, with heat delivered at approximately 1 KW to the cook surface.

Three US university teams accepted the challenge in early 2011. Later that year, dozens of Indian university teams entered their proposals into the Shaastra Social Innovation Challenge at the Indian Institute of Technology, Madras. Engineering For Change has published the finalists’ papers online. The ten designs follow different strategies, using materials such as sand, aluminum cans, rice husks, water, salt, straw, or olive oil to store solar heat.

Find all the papers at Engineering For Change. Via Makeshift.

Parabolic Basket and Tin Can Solar Cooker

parabolic basket and tin can solar cookers“The objective of this project is to create a solar cooker out of local invasive species and waste materials. We want to create a device that can pasteurize water and be an alternative to the use of fossil fuels for cooking food.”

“The structure of the parabolic solar cooker will be made from the canes, or stems, of the locally invasive Himalaya blackberry. Canes will be harvested and dethorned so they can be woven into a parabolic basket shape. The Himalaya blackberry canes form parabolic curves, so when they dry and stiffen they will maintain the sturdy parabolic shape of the basket.”

“To give the parabolic cooker its necessary reflective surface, we gathered around 300 tin can lids to line the inside of the basket. We punched holes in the can lids so we could string them together in lines of 8-10 lids each. Then we tied these lengths of can lids to the basket using either hemp twine or twist ties. Since there were still many spaces on the basket uncovered by can lids, we gathered a bunch of large can lids and attached those individually to the basket.”

Read more: Parabolic basket and tin can solar cooker. More DIY-posts. Previously: The bright future of solar powered factories.